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Hole Finding Hole Finding Sensor - Digital Cross Sensor

In some applications the task is for the vision system to find holes very accurately.  This system performs the task using a novel combination of laser triangulation and greyscale area analysis.  Using a custom sensor, incorporating a high resolution digital camera, structured and unstructured illumination, together with advanced image processing algorithms has resulted in a measurement system which has excellent accuracy and repeatability.

The image processing software goes through functions to perform a measurement. Since the analysis of the laser image is used in the analysis of the greyscale image, both images have to be acquired with the sensor in the same position relative to the work piece. The screenshots below show the original greyscale image and result of the functions the software follows to reach a measurement.

Hole Finding Greyscale Image

Hole Finding Result

Sensor Specification

Dimensions

Length
Width
Height
Weight

155 mm
48.2 mm
88 mm
0.7 kg

Stand Off

Nominal
Useful Depth of Field

40.7 mm
± 5.0 mm

Field of View

Horizontal
Vertical

18.5 mm
13.8 mm

Resolution

Horizontal
Vertical

0.013 mm
0.013 mm

Measurement Accuracy,
Crosshair Mode

Height
Centre Detection
Tool Angle
Radius

± 0.06 mm
± 0.05 mm
± 0.3º
± 0.05 mm

Hole Measurement Accuracy, Grey Scale Mode

Radius
Centre Detection

± 0.01 mm
± 0.01 mm

 

 

 

 

 

 

 

 

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